This issue of Vicor News introduces a new constant-current V•I Chips demo board plus MIL-COTS, wide-input converters and a major new DC-DC converter family for rail and transport applications. A technical tip simplifies high-efficiency battery charger design, and there’s also a look at the ‘Solar Challenge’ races.
Football Fever - Do you know your football history?
Read on for a chance to win an Apple iPod nano (PRODUCT) RED or one of 3 iTunes Gift Cards.
Andy Gales
VP, International Sales
Vicor / Product News
New demo board eases accurate LED driving
The new pre-regulator module (PRM™) demonstration board, from V.I. Chip, delivers constant-current accuracy of 99.7% for lower power consumption LED-driving applications. A standalone PRM provides adjustable non-isolated currents up to 240W (5A at 48V). When combined with a voltage transformation module (VTM™), the PRM produces isolated currents up to 100A using less than 1 W per 1000 Lumens generated.
For more on the constant-current demo board CLICK HERE
The constant-current PRM™ demonstration board provides precisely-regulated currents for direct-drive multi-LED applications which control LED intensity and brightness by current regulation. The board can be used as a standalone module to provide an adjustable non-isolated current up to 240 W (5 A at 48 V), or can be combined with a V.I.Chip voltage transformation module (VTM™) to provide an adjustable, isolated current up to 100 A. Using less than 1 W for every 1000 Lumens generated by the LEDs, the PRM+VTM combination can be used with BCM™ bus converters and low voltage driver ICs in lower power applications such as LED TV backlighting.
The new evaluation board demonstrates the high power density of the PRM, with current accuracy of 99.7% across the load range. Kelvin connections allow the efficiency of the V.I Chip™ components to be measured independently of load connect losses. Oscilloscope probe jacks are available to measure the output voltage, including output voltage ripple, and the board has fused PRM inputs as well as system enable and disable. There is also the option to mount a V.I Chip push-pin heat-sink.
For information on the PRM™ evaluation board CLICK HERE
Also In The News:
MAXI MIL-COTS DC-DC converters
A new family of MAXI MIL-COTS DC-DC converters allows designers to specify one converter for 12V and 24V vehicle battery systems. The 28V DC-DC Maxi converters feature a wide input range of 10V to 36V with eight different output voltage options and maximum power of 200W. Full encapsulation, using Vicor’s proprietary spin-fill process, ensures void-free encapsulation which protects the modules even in harsh environmental conditions.
For more on MIL-COTS DC-DC converters CLICK HERE
Major new range of 72V DC-DC converters
Vicor has just launched a major new range of 72V input DC-DC converters for rail and transport applications. Joining their proven 110V modules, the new range introduces the rail industry’s widest choice of DC-DC converters.
The new 72V input range features 27 DC-DC converters covering nine standard output voltages over three standard package sizes and three pin options. Power outputs range from 75W up to 400W. The modules meet EN50155 requirements for operating voltage, shock, vibration and temperature, whilst the product platform simplifies thermal management with three proven baseplate designs. The range covers five different environmental grades, with optional RoHS compliance.
For more on new 72V DC-DC converters CLICK HERE
Application Stories
Solar-powered Car
By easing power-circuit design and providing reliable operation even in tough desert conditions, a Vicor DC-DC module has helped a solar-powered car to compete in Solar Challenge races in Australia. The 1,800 mile race challenges power designs with severe restrictions on energy, space and heat dissipation.
To read more about the Solar Challenge CLICK HERE
Faced with designing a power circuit for a solar-powered car, to compete in the Solar Challenge across 1,800 miles of Australian desert, a team of young engineers turned to Vicor DC-DC converters. Their challenge was to provide stable and reliable supply voltage to the on-board PC and telemetry equipment, despite hot desert conditions, and severe restrictions on energy, weight and heat dissipation options. In addition, the DC-DC converter would need to handle parallel connection to a motor, drawing high peak currents, which would over-ride the 110V input voltage when the car was being driven.
The design team chose a Vicor V1-2T3-EV DC-DC converter with a 110 V input, 24 V output and a 150 W power rating, to provide power on the low-voltage circuit. This module offered a fast and straight-forward design coupled with sufficient reserve capacity to ensure stable and reliable operation under all conceivable conditions. Its consistently high operating efficiency also meant that it did not require a heat-sink, even in the Australian desert. A smoothing capacitor on the input was all that was needed to handle the peak currents caused by the motor and control circuits. Two other discrete converters were used to generate the 12 V and 5 V supplies for battery monitoring, measurement controller and Bluetooth data transmissions.
Technical Tip
Battery Charger Design uses unique converter control
A unique converter control scheme for a battery charger uses features on Vicor DC-DC modules to achieve small size and high-efficiency, plus the flexibility to adapt the charger for every input voltage range, battery voltage, and capacity. The design also maximises battery operating life and minimises maintenance costs for offline battery charging off lead-acid batteries.
For a high-efficiency battery-charger design, CLICK HERE
An offline battery charger, based on a Vicor DC-DC converter module and controller IC, provides the flexibility to adapt the design for every input voltage range, battery voltage, and capacity. The design also achieves high efficiency as well as a compact footprint.
With a controller IC optimising the charging process of lead-acid batteries, and Vicor’s high power-density DC-DC converter modules, the design achieves high reliability, with reduced volume and lower power dissipation.
An efficient converter control circuit uses two features found on all Vicor Maxi, Mini, Micro converters: the Secondary Control (SC) pin on the output, and the internal configuration of the +Sense and +Out pins. These allow the output voltage to be varied so that, when it is trimmed down to the minimum voltage, the control voltage can be used to vary the output voltage (see Figure 1).
The designs maximises battery operating life and minimise the cost of maintaining large battery banks, such as those for UPS systems or electric vehicles whilst providing the flexibility to adapt the charger across different applications.
Technical Library Ask an Engineer
Quiz
European Championship Quiz
Football Fever - Do you know your football history?
Read on for a chance to win an Apple iPod nano (PRODUCT) RED™ or one of 3 iTunes™ Gift Cards:
- Which country won the European Football Championship, even though they failed to qualify?
- Which country won the first European Football Championship, held in 1960?
- Which country has won the European Football Championship the most times?
- Which player has scored the most goals in the European Football Championship finals, having scored all his goals in just five games?
- What happened to the trophy before the European Football Championship 2008 finals?
- After whom is the European Football Championship trophy named?
- Euro 2008 is being hosted by two countries - Austria and Switzerland. Which countries were the only others to jointly host the tournament?
- Which of the following countries did not enter the first championships in 1960?
Austria, Bulgaria, Czechoslovakia, Denmark, England, France, Germany (GDR), Greece, Hungary, Norway, Poland, Portugal, Romania, Spain, Turkey, USSR and Yugoslavia - Which country is the current UEFA Women's Champion?
- Who is the only player in any previous European Football Championship to have missed a penalty during a penalty shoot-out to decide the final?
Deadline for entries is 15th July 2008. All entrants submitting the correct answers by this date will be entered into a prize draw** to win an Apple iPod nano (PRODUCT) RED™ and 3 lucky runners-up will receive an iTunes Gift Card (PRODUCT) RED (Apple donates proceeds directly to the Global Fund to fight AIDS in Africa).
** Not open to Vicor employees, VARs or distributors


